Homag KAL500 Edgebander

Known as the Homag KAL 500, actual Machine is Homag Optimat KAL 210/5/A3/S2

MA ID: EBS - 11191
Status: Sold
Price: $52,900.00
Category:

Edgebanders -Single Sided

Manufacturer: Homag
Model: Optimat KAL 210/5/A3/S2
Year of Manufacture: 2008
Condition: Very Good
Electric: 480/277 Voltage 60 Cycle 3 Phase
This High Speed Machine can do 25m/min while premilling and corner-rounding. It is a highly desired machine that was on a Stiles maintenance and service program. Check out the video!

Homag Optimat KAL 500 High Speed Edgebander. 

RETURN CONVEYOR IS NOT AVAILABLE

Technical Specifications

Working level; 950 mm   (37-13/32")

Panel overhang;  30 mm  (1-1/8")

Feed speed;  18 to 25 m/min       (59 to 82 ft/min)

Workpiece thickness;  12 to 40 mm          (15/32 to 1-9/16")

Working width min.    22 mm (7/8") w/thickness; 60 mm (2-5/16")

                                     40 mm (1-9/16") w/thickness;  105 mm (4-1/8")

Edge thickness  coils only  .3 to 3 mm      (.012 to 1/8")

Processing limits;   PVC  135 mm² (.21 sq. in)

                             Veneer  100 mm²              (.16 sq. in)

Edge coil diameter;  830 mm (32-5/8")

Pneumatic connection   7 to 8 bar             (102 to 116 psi)

Electrical service               480 Volt, 3-phase, 60 cycle

 

Utility Requirements

Electrical             

  Operating voltage          480 V / 3-phase/ 60 Hz

  Control voltage               24 V

  Total connected  load   49 kW

  Nominal current approx.    67 A

  Recommended fuse     80 A

 

Dust extraction

  Air velocity (min.) ; 28 m/sec    (91.84 ft/sec)

  Static pressure;  250 mm/ws     (9.84"/ws)

  Air volume; 7040 m³/hr               (4143 cfm)

 

Compressed Air

  Connection size              ¾"

  Pressure required         7 bar      (100 psi)

  Consumption / volume 825 sl/min           (29.12 cfm)

 

STATIONS

Remote Operation for Single-Sided Machines KAL 210

Homag Unit # 0844

  • manual control pendant for machine set-up, feed start, and emergency switch

 

Adjustable Infeed Fence

  • with mechanical counter

 

Feed Stepless Adjustable 18 – 25 M/Min

  • feed speed frequency controlled
  • adjustment of feed speed at the input unit

 

Separating Agent Spray Device Top/ Bottom

  • application of separating agent from spray nozzles before joint trimming
  • includes 2 liter holding tank

 

Joint Trimming Unit

  • for joint trimming the workpiece edge before glue application
  • two (2) motors 3 kW, 150 cycle, 9000 rpm
  • electro-pneumatic control of both motors
  • two (2) DIAMOND jointing cutters 125 x 43 x 30 mm

(4-15/16" x 1-11/16" x 1-1/8"), DKN, z = 2 x 3

  • workpiece edge blow-off device

 

Noise Protection

  • central dust extraction port

 

Gluing Unit A3

Consisting of:

Workpiece Pre-Heating

  • quartz lamp for heating the workpiece edge before glue application
  • for improvement of the glue quality

Quickmelt Hot Melt Gluing Unit

  • melting unit with granulate container
  • melting capacity 12 kg/hour (26 lbs/hour), depending on glue
  • level control of the melting quantity
  • glue roller heated
  • glue roller driven in case of feed stop
  • glue container lift off in case of feed stop
  • glue container clamping actuated by workpiece

Magazine Two (2) Coils Manual

  • single edge feed
  • two-coil holders
  • manual edge change
  • coil clipping unit
  • edge control with feed stop
  • edge feeding by servo drive, +/- 2 mm (3/32") edge feed accuracy

Pressure Zone K

  • one (1) driven pre-pressure roller, diameter 90 mm (3-1/2")
  • two (2) post-pressure rollers, diameter 70 mm (2-3/4")
  • pneumatic pressure adjustment

Chamfer/ Radius Trimming Unit 0.4 kW

  • for chamfer or radius trimming with combination tool
  • two (2) motors 0.4 kW, 200 Hz, 12,000 rpm
  • manual adjustment from chamfer to radius with combination tool
  • includes electronic frequency inverter for control of motor speed and braking and extension of noise protection
  • without cutter tools

 

"I" Diamond Radius Cutter R = 3 mm

Homag Unit #3585

  • two (2) "I" System diamond radius cutters for r = 3 mm (1/8")

or 13 chamfer trimming

  • 1.0 mm (1/32") max. edge thickness for chamfer trimming with

r =3 mm (1/8")

  • basic diameter 70 x 12 mm (2-3/4" x 15/32"), HSK 25, Z=4

 

Profile Trimming Unit FF 12 Top/ Bottom

  • for snipping, chamfering, and rounding-off edges on workpieces

Front and rear edge with a combination tool

  • maximum feed speed 25 m/min (66 ft/min)
  • maximum panel thickness 40 mm (1-9/16") with processing
  • minimum workpiece length 120 mm (4-23/32") single-sided
  • workpiece gap approximately 500 mm (19-11/16")
  • includes electronic frequency inverter for control of motor speed and braking
  • prepared for mounting the processing motors
  • per tool type and edge thickness a separate changing device is required
  • without changing device and tools

Manual Change and Adjustment Device for FF 12

  • for chamfer and radius trimming of the front and rear edge with a

combination tool

  • four (4) motors, 0.4 kW, 200 Hz, 12000 rpm
  • manual adjustment device for lateral positioning to different edge thickness and for moving out of the working area
  • manual chamfer/ radius adjustment via spindle with counter
  • edge thickness max. for chamfer with radius cutter:

o             in case of  radius 1.5 mm (0.05") = 0.6 mm (0.024")

o             in case of  radius 2.0 mm (3/32") = 0.8 mm (0.031")

o             in case of  radius 3.0 mm (1/8")   = 1.0 mm (1/32")

  • chamfering angle approx 13º
  • tool chuck HSK 25
  • without tools

"I" Diamond Radius Cutter R = 3 mm

Homag Unit #3586

  • four (4) "I" System diamond radius cutters for r = 3 mm (1/8")

or 13 chamfer trimming

  • 1.0 mm (1/32") max. edge thickness for chamfer trimming with r =3 mm (1/8")
  • basic diameter 70 x 12 mm (2-3/4" x 15/32"), HSK 25, Z=4

Open Space

  • for installation of an optional universal trimming unit UF 11
  • without pre-installation/ frequency inverter

Scraping Device Profile PN 10

  • for chamfering or rounding-off pre-trimmed PVC edges
  • tracing from top, bottom and laterally
  • blow off nozzles pneumatically controlled
  • maximum feed speed 24 m/min (79 ft/min)
  • height adjustment with the top pressure beam
  • suction box for PVC chips
  • without tooling

 

Quick-Change Device for PN10, R = 3 mm

Homag Unit #4527

  • two (2) quick-change devices for simple tool change
  • two (2) profile knives for scraping PVC edges with r = 3 mm (1/8")
  • with reversible carbide tips

Finish Unit Top / Bottom

For finish processing the longitudinal edge.  Consisting of:

Scraping Unit Glue Joint

  • for removal of glue residue
  • hard metal knife

Edge Buffing Unit

  • for buffing the top and bottom edges

 


Shipping Footprint: 26 (length) x 5 (width) x 6 (height)
All Information including Photos and Videos are supplied by a 3rd party Source.
Please confirm all data before committing to a purchase.
*Subject to credit approval. Additional programs available.
Click Herefor More Info or call Product Manager Gary Carney 877-622-4657 x101
Homag KAL500 Edgebander
Homag KAL500 Edgebander
Homag KAL500 Edgebander
Homag KAL500 Edgebander
Homag KAL500 Edgebander
Homag KAL500 Edgebander
Homag KAL500 Edgebander
Homag KAL500 Edgebander
Homag KAL500 Edgebander
Homag KAL500 Edgebander
Homag KAL500 Edgebander
Homag KAL500 Edgebander
Homag KAL500 Edgebander
Homag KAL500 Edgebander
Homag KAL500 Edgebander
Homag KAL500 Edgebander
Homag KAL500 Edgebander
Homag KAL500 Edgebander

ACTUAL MACHINE DOING DEMO


Location: North East North East