Edgebanders > Edgebanders -Single Sided

Homag KAL500 Edgebander

Known as the Homag KAL 500, actual Machine is Homag Optimat KAL 210/5/A3/S2

MA ID: EBS-11191
Price: $52,900.00 -or- as low as $1,069.11/mo.*
PRICE REDUCED
General Location: North East
Category:

Edgebanders -Single Sided

Manufacturer: Homag
Model: Optimat KAL 210/5/A3/S2
Year of Manufacture: 2008
Condition: Very Good
Electric 480/277 volt, 60 cycle, 3 phase
This High Speed Machine can do 25m/min while premilling and corner-rounding. It is a highly desired machine that was on a Stiles maintenance and service program. Check out the video!

Homag Optimat KAL 500 High Speed Edgebander. 

RETURN CONVEYOR IS NOT AVAILABLE

Technical Specifications

Working level; 950 mm   (37-13/32")

Panel overhang;  30 mm  (1-1/8")

Feed speed;  18 to 25 m/min       (59 to 82 ft/min)

Workpiece thickness;  12 to 40 mm          (15/32 to 1-9/16")

Working width min.    22 mm (7/8") w/thickness; 60 mm (2-5/16")

                                     40 mm (1-9/16") w/thickness;  105 mm (4-1/8")

Edge thickness  coils only  .3 to 3 mm      (.012 to 1/8")

Processing limits;   PVC  135 mm² (.21 sq. in)

                             Veneer  100 mm²              (.16 sq. in)

Edge coil diameter;  830 mm (32-5/8")

Pneumatic connection   7 to 8 bar             (102 to 116 psi)

Electrical service               480 Volt, 3-phase, 60 cycle

 

Utility Requirements

Electrical             

  Operating voltage          480 V / 3-phase/ 60 Hz

  Control voltage               24 V

  Total connected  load   49 kW

  Nominal current approx.    67 A

  Recommended fuse     80 A

 

Dust extraction

  Air velocity (min.) ; 28 m/sec    (91.84 ft/sec)

  Static pressure;  250 mm/ws     (9.84"/ws)

  Air volume; 7040 m³/hr               (4143 cfm)

 

Compressed Air

  Connection size              ¾"

  Pressure required         7 bar      (100 psi)

  Consumption / volume 825 sl/min           (29.12 cfm)

 

STATIONS

Remote Operation for Single-Sided Machines KAL 210

Homag Unit # 0844

  • manual control pendant for machine set-up, feed start, and emergency switch

 

Adjustable Infeed Fence

  • with mechanical counter

 

Feed Stepless Adjustable 18 – 25 M/Min

  • feed speed frequency controlled
  • adjustment of feed speed at the input unit

 

Separating Agent Spray Device Top/ Bottom

  • application of separating agent from spray nozzles before joint trimming
  • includes 2 liter holding tank

 

Joint Trimming Unit

  • for joint trimming the workpiece edge before glue application
  • two (2) motors 3 kW, 150 cycle, 9000 rpm
  • electro-pneumatic control of both motors
  • two (2) DIAMOND jointing cutters 125 x 43 x 30 mm

(4-15/16" x 1-11/16" x 1-1/8"), DKN, z = 2 x 3

  • workpiece edge blow-off device

 

Noise Protection

  • central dust extraction port

 

Gluing Unit A3

Consisting of:

Workpiece Pre-Heating

  • quartz lamp for heating the workpiece edge before glue application
  • for improvement of the glue quality

Quickmelt Hot Melt Gluing Unit

  • melting unit with granulate container
  • melting capacity 12 kg/hour (26 lbs/hour), depending on glue
  • level control of the melting quantity
  • glue roller heated
  • glue roller driven in case of feed stop
  • glue container lift off in case of feed stop
  • glue container clamping actuated by workpiece

Magazine Two (2) Coils Manual

  • single edge feed
  • two-coil holders
  • manual edge change
  • coil clipping unit
  • edge control with feed stop
  • edge feeding by servo drive, +/- 2 mm (3/32") edge feed accuracy

Pressure Zone K

  • one (1) driven pre-pressure roller, diameter 90 mm (3-1/2")
  • two (2) post-pressure rollers, diameter 70 mm (2-3/4")
  • pneumatic pressure adjustment

Chamfer/ Radius Trimming Unit 0.4 kW

  • for chamfer or radius trimming with combination tool
  • two (2) motors 0.4 kW, 200 Hz, 12,000 rpm
  • manual adjustment from chamfer to radius with combination tool
  • includes electronic frequency inverter for control of motor speed and braking and extension of noise protection
  • without cutter tools

 

"I" Diamond Radius Cutter R = 3 mm

Homag Unit #3585

  • two (2) "I" System diamond radius cutters for r = 3 mm (1/8")

or 13 chamfer trimming

  • 1.0 mm (1/32") max. edge thickness for chamfer trimming with

r =3 mm (1/8")

  • basic diameter 70 x 12 mm (2-3/4" x 15/32"), HSK 25, Z=4

 

Profile Trimming Unit FF 12 Top/ Bottom

  • for snipping, chamfering, and rounding-off edges on workpieces

Front and rear edge with a combination tool

  • maximum feed speed 25 m/min (66 ft/min)
  • maximum panel thickness 40 mm (1-9/16") with processing
  • minimum workpiece length 120 mm (4-23/32") single-sided
  • workpiece gap approximately 500 mm (19-11/16")
  • includes electronic frequency inverter for control of motor speed and braking
  • prepared for mounting the processing motors
  • per tool type and edge thickness a separate changing device is required
  • without changing device and tools

Manual Change and Adjustment Device for FF 12

  • for chamfer and radius trimming of the front and rear edge with a

combination tool

  • four (4) motors, 0.4 kW, 200 Hz, 12000 rpm
  • manual adjustment device for lateral positioning to different edge thickness and for moving out of the working area
  • manual chamfer/ radius adjustment via spindle with counter
  • edge thickness max. for chamfer with radius cutter:

o             in case of  radius 1.5 mm (0.05") = 0.6 mm (0.024")

o             in case of  radius 2.0 mm (3/32") = 0.8 mm (0.031")

o             in case of  radius 3.0 mm (1/8")   = 1.0 mm (1/32")

  • chamfering angle approx 13º
  • tool chuck HSK 25
  • without tools

"I" Diamond Radius Cutter R = 3 mm

Homag Unit #3586

  • four (4) "I" System diamond radius cutters for r = 3 mm (1/8")

or 13 chamfer trimming

  • 1.0 mm (1/32") max. edge thickness for chamfer trimming with r =3 mm (1/8")
  • basic diameter 70 x 12 mm (2-3/4" x 15/32"), HSK 25, Z=4

Open Space

  • for installation of an optional universal trimming unit UF 11
  • without pre-installation/ frequency inverter

Scraping Device Profile PN 10

  • for chamfering or rounding-off pre-trimmed PVC edges
  • tracing from top, bottom and laterally
  • blow off nozzles pneumatically controlled
  • maximum feed speed 24 m/min (79 ft/min)
  • height adjustment with the top pressure beam
  • suction box for PVC chips
  • without tooling

 

Quick-Change Device for PN10, R = 3 mm

Homag Unit #4527

  • two (2) quick-change devices for simple tool change
  • two (2) profile knives for scraping PVC edges with r = 3 mm (1/8")
  • with reversible carbide tips

Finish Unit Top / Bottom

For finish processing the longitudinal edge.  Consisting of:

Scraping Unit Glue Joint

  • for removal of glue residue
  • hard metal knife

Edge Buffing Unit

  • for buffing the top and bottom edges

 

Shipping Footprint: 26 (length) x 5 (width) x 6 (height)
Rigger: Not Required
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