Brandt KDF 990Great Value

MA ID: EBS - 12096
Status: Archived
Price: $17,000.00
Category:

Edgebanders -Single Sided

Manufacturer: Brandt
Model: KDF 990
Year of Manufacture: 2003
Condition: Good
Electric: 480 Voltage 60 Cycle 3 Phase

PC-16 Program Control:

  • Passive matrix Color LCD screen, 7.4”, VGA standard resolution of 640x480
  • 8 mb IDE Flash Disc 100 mhz 486 DX4 Hard Drive
  • 8 mb RAM
  • Internal modem for remote diagnostic link

Control panel located at machine infeed for operator convenience.

Joint trimming unit for pre-trimming the work piece edge prior to processing.

Automatic edge feed device for coil feeding from outside the machine.

Two coil magazine system.

Wider magazine with auto feeding of wood strip material from outside the machine.

Quick-melt granulate glue application system with approximately 12 minute heatup time.  Pneumatic positioning and locking of the unit.

Reversible rotation of glue application roller.  Retractable glue roller.

Infrared heating unit positioned between glue roller and pressure zone contributes to improved edge quality.

Program controlled motorized pressure zone: first pressure roller driven and four idle pressure rollers, all with pneumatically controlled side pressure.

End trimming unit with straight and chamfer capability.  Chamfer up to 15°.  Program controlled pneumatic indexing straight to bevel.

Top and bottom flush trimming unit.  Includes straight insert cutters.  Two position vertical pneumatic indexing for flush trimming or rough trimming.

Top and bottom fine trimming unit.  Radius cutters included.

Pneumatic indexing. Top and bottom contour trimming units.

Oscillating edge sanding Unit for flat sanding of the panel edge.

Scraping unit for rigid PVC edges with digital “Quickset” system.

Oscillating jump buffing unit.

PVC Post heating system for dark PVC edge materials

Electrical components according to UL/CSA Listings.
Technical Specifications

 

Edge band thickness

0.4 - 20 mm (0.016" - 25/32")

Edgeband height

12 - 65 mm (1/2" - 2 1/2")

Panel length min.

160 mm (6 3/8")

Panel width min.

65 mm (2 1/2")

Panel thickness - min.

                           - max.

8 mm (5/16")

60 mm (2 3/8")

Feed speed – variable

11 – 20 m/min  ( 36 – 65 FPM )

max when corner rounding = 52 FPM

max using solid wood = 52 FPM

Feed motor

2.2 kw (3 HP)

Joint trimming unit

     Cutter speed

2.2 kw ( 3 HP ea ) two motors

12,000 RPM

Pressure section

First roller driven, four rollers idle

End trim unit - two motors

     Cutting speed

     Straight cut capacity max.

0.75 kw (1 HP)

12,000 RPM

10 x 50 mm (25/64" x 2")

20 x 40 mm (25/32" x 1 9/16")

Flush trimming unit

     Cutter speed

1.5 kw (2 HP)

12,000 RPM

Fine trimming unit

     Tilting range

     Cutter speed

.55 kw (3/4 HP ea)

0 - 25°

12,000 RPM

Contour trimming unit - top and bottom

0.35 kw (1/2 HP ea - two motors)

Machine length

7360 mm (24’ 2")

Machine width

1730 mm (68")

Working height

900 mm (35 1/2")

Total height

2000 mm (78 3/4")

Machine net weight

3200 kg  ( 7040 lbs. )

 

Amperage:  70 amps @ 230 volts, 35 amps @ 460 volts.

Total power required: 23 kw.

Electrical connection: 208/230 or 440/480 volt, 3-phase, 60 Hz.

Dust extraction: 1x 120 ( 4 ¾” ) 700 CFM, 1x 160 mm (6 1/4") 900 CFM, 1x 100 mm ( 4” )  600 CFM.

Compressed air connection:  0.18 CFM per panel, 7 bar (100 PSI).

 

 

 

PC-16 Integrated Microprocessor Line Control for Programming the Various Working Functions

  • Large 7.4” passive matrix color LCD screen
  • Key pad for easy text input
  • Key board connection port
  • Color pictograph display of each work station
  • Clear diagnostic text messaging
  • Internal modem for remote diagnostic link

 

Automatic Height Adjustment of All Work Stations When Motorized Upper Pressure Beam is Adjusted

 

Joint Trimming Unit

  • pre-trimming of the workpiece edge prior to gluing
  • two motors, 3 HP each, 12,000 RPM
  • one motor clockwise rotation, one counter-clockwise
  • vertical spindle adjustment via digital settings
  • horizontal positioning via electro-pneumatic control
  • dust extraction hood included with 120 mm diameter outlet ( 4 ¾ “)
  • diamond cutter heads, maximum trimming height = 42 mm.

 

Controls Mounted at Infeed of Machine for Operator Convenience

 

Automatic Magazine for Strip and Coil Feeding

  • automatic coil feeding system from outside the machine
  • 2 coil table for one roll thick PVC and one for thin edgings
  • wide magazine with automatic feeding of wood strips from outside the machine – minimum edge thickness is 1mm
  • edge-strip capacity from 0.4 mm to 20 mm (0.016" - 3/4")
  • direction of glue roller reversible
  • glue roller section is also retractable from fence line
  • one large driven pressure roller with pneumatic pressure control
  • four secondary rollers, all with pneumatic controlled side pressure
  • setting of pressure zone via motorized program control
  • strengthened pre-cutter for cutting thick PVC edges from the coil, maximum 3 x 45 mm.
  • solid wood in-feed device

 

 

Quickmelt Gluing System

  • large granulate hopper with automatic glue feed system
  • heatup time approximately 12 minutes
  • pre-melting unit between hopper and glue roller (required for glue demand of thick, long workpieces)
  • glue temperature indication of both premelter and glue roller via LED thermostat display visible to operator
  • infrared radiant glue heat zone control for optimum gluing strength
  • pneumatic positioning and locking of the unit.

 

Sound Cover

  • equipped with three independent openings
  • sound covering doors, upper, and end panels of hood
  • safety interlock system - when sound enclosure door is opened, corresponding work station shuts off
  • end trimming, flush trimming, fine trimming and contour trimming motors are each equipped with electronic motor brakes to stop cutter rotation when hood is opened or when station is shut off at operator control panel

 

End Trimming Station

  • straight/chamfer end trim unit equipped with two 0.75 kw (1 HP) 12,000 RPM motors, electronic motor brakes
  • end trim unit utilizes drawing cut system for reduced blade projection when working on thick panels
  • tooling included
  • program controlled pneumatic indexing from straight to bevel

 

Flush Trimming Unit

  • equipped with two 1.5 kw (2 HP) 12,000 RPM trimming motors, electronic motor brakes
  • vertical tracing with two position vertical indexing for flush trimming or rough trimming operations
  • each trimming motor is equipped with one dust hood and dust extraction hose
  • two 20 mm (3/4") wide four knife insert cutterheads included

 

Fine Trimming Unit

  • equipped with two 0.55 kw (3/4 HP) 12,000 RPM trimming motors, electronic motor brakes
  • tilt range from 0 - 25°
  • each trimming motor equipped with one dust hood and dust extraction hose
  • equipped with two radius cutter heads including four knife inserts with R=3mm

 

Contour Trimming Unit

  • for rounding front and trailing corners of workpieces with 3 mm PVC edgings, and for trimming symmetric post-formed edges
  • two trimming motors 0.4 kw (1/2 HP) 12,000 RPM, electronic motor brakes
  • equipped with 3 mm radius insert cutterheads – reversible
  • operating feed speed is 16 m/min. ( 52 FPM )

 

Oscillating edge sanding Unit

 

Scraping Unit with Knives-Quick change system

  • for chamfer or round shaping of roughly trimmed thick PVC edges in order to remove the cutter marks
  • equipped with auto control blowoff nozzle
  • 3 mm radius reversible profile knives standard
  • digital “Quickset” system for lateral positioning of top and bottom scraping knives, horizontal and vertical tracing standard
  • program controlled pneumatic indexing

 

Top and Bottom Oscillating Jump Buffing Unit

  • top and bottom oscillating jump buffing motors for finishing of longitudinal edges
  • two 0.27 kw (1/3 HP) 2800 RPM polishing motors
  • inclinable vertically and horizontally
  • two buffing wheels included
  •  
  •  
  • PVC Post Heating System
  • equipped with a hot air system to return color luster to dark pvc
  • top and bottom edge control

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*Subject to credit approval. Additional programs available.